Executive Summary
- Break-even is operating-condition specific, not vehicle specific. Depot-based, high-mileage operation with cheap overnight power can already beat diesel per km in Germany and in narrow UK depot cases, while full reliance on public high-power charging generally does not without toll relief. The German Aerospace Center policy brief puts the threshold at around €0.21–0.25/kWh for BETs to be cheaper than diesel, versus reported external charging above €0.35/kWh as a major cost challenge [10].
- Tolls dominate geography. Germany's CO2-differentiated LKW-Maut creates a ~€0.32/km toll differential favouring electric, versus €0.00 in Poland and the UK in the same comparison, and a Paris–Berlin calculation of €0.995/km electric vs ~€1.003/km diesel [85]. Germany grants 100% exemption with no CO2 charge as of March 2026 (diesel €0.19/km + €0.158/km) [35], now extended to 30 June 2031 [81][89]; Poland charges electric 0.00 PLN/km vs Euro 6 >18t 5+ axles 0.52 PLN/km [90] but has no German-scale per-km saving; the UK has no distance-based HGV toll, so the case rests on energy, grants and maintenance [78].
- Charging mode decides energy cost more than vehicle efficiency. Private depot at €0.286/kWh vs public at €0.40/kWh in the German ICCT assumption [35], Polish private PLN 1.16/kWh vs public PLN 1.71/kWh [35] / modelled depot zł1.2/kWh (€0.28/kWh) vs Milence public zł1.7/kWh (€0.39/kWh) [28], and UK depot/home ~26p/kWh cap vs rapid/ultra-rapid 77p/kWh PAYG average in August 2026 [87][34] explain why simulations assuming 20% public / 80% depot [1], 50% fast charging [14] or 75% depot / 25% public [85] diverge sharply.
- Measured operations validate efficiency but only for depot-heavy duty cycles. PepsiCo's 36 Tesla Semis accumulated over 5.8 million km at 425 km daily with 31,000–36,000 kg payloads, averaging 716 km real-world range, $0.17/km energy vs $0.43/km diesel and 4.2 vs 12.7 maintenance events/year [52], with 92% overnight depot charging and only 3 roadside events/truck/month [52]. This is not proof for mixed public-MCS long-haul at >500 km/day [23].
- What operators can act on now: prioritise predictable <300–400 km/day, depot-returning routes for electrification; lock depot grid requests early and add storage/load management; route zero-emission trucks on high-toll German corridors; and stack time-limited purchase and depot grants where eligible. Grid connection remains the critical path: up to 2.5 years for a large German charging park [27], 5–6 years average for German SMEs for depot charging [32], up to a decade in the UK [20], and 12–36 months for MW-class chargers generally [53].
1. Vehicles available in Europe in 2026: price, specification, consumption, range and payload
1.1 Long-haul BET models on sale or rolling out
Long-haul ranges up to 600 km are now manufacturer-claimed across major OEMs, with one extended-range variant to 700 km, but all figures are test-condition claims, not measured fleet averages.
| Model (tractor, 40–44t context) | Battery (nominal) | Claimed range | Claimed charging | Payload / weight claim |
|---|---|---|---|---|
| Volvo FH Aero Electric extended-range | 585 & 780 kWh, 6–8 packs, usable up to 725 kWh [65]; also described as up to 780 kWh with up to 8 packs [51] | up to 700 km on one charge [47][65] | 700 kW MCS 20–80% ~50 min; 350 kW CCS 20–80% ~85 min [47][65] | up to 28 tonnes payload, up to 48 tonnes GCW [47] |
| Volvo FH / FM / FMX Electric next generation | 360–540 kWh, 4–6 batteries, usable up to 460 kWh [65]; also 360–780 kWh (4–6 packs) [51] | up to 470 km [47][57] | 350 kW CCS 20–80% ~65 min [47] | up to 23.8 tonnes (4x2 tractor), up to 65 tonnes GCW [47]; FH Electric up to 65 tonnes combination [57][61] |
| Mercedes-Benz eActros 600 | ~621 kWh total, 3 LFP packs [56][64][55]; usable 600 kWh (3×207 kWh) in one database [63] | 500 km without recharging [56][64], determined at 40t gross combination, 20°C, 4x2 semi-trailer, preconditioned [56][66] | CCS2 up to 400 kW [56]; future megawatt 20–80% ~30 min [56][64][66], max 450 or 1,000 kW per spec sheet [55] | eActros 400 variant offers higher payload ~25t with 414 kWh (2 packs) [56][64]; eActros 600 40t artic max payload 24,000 kg in Irish data [62] |
| Scania 45 R BEV | up to 728 kWh [51] | up to 530 km (at 40t) [51] | ~85 min at 375 kW DC; MCS up to 1,000 kW [51] | Heavy N3 up to 40t GVW class, e.g. Volvo FH Aero or Scania 45 R [51] |
| MAN eTGX tractor | up to 480 kWh (up to 6 packs) [51] | up to 570 km [51] | ~2h at 150 kW DC; ~30 min MCS 10–90% up to 750 kW, MCS option from Q2 2026 [51] | Long-haul, also ADR-compliant for hazardous goods [51] |
| DAF XD/XF/XG/XG+ Electric | 210, 315, 420 or 525 kWh LFP modular [51] | XF up to 500 km, XG/XG+ over 500 km [51] | 150 or 325 kW DC [51] | Long-haul / international long-haul positioning [51] |
| Renault E-Tech T | 200–575 kWh configurable [51] | up to 600 km [51] | 31 min at 375 kW per model text [51] | Long-haul positioning alongside E-Tech D/D Wide [51] |
Volvo states the Aero Electric was tested from extreme cold to intense heat on highways and worksites to deliver long range even under heavy loads [65], and offers Open Charge, Charging Management, simulation and energy-prediction tools [65]. Mercedes-Benz states LFP chemistry with no nickel or cobalt [56][66], service life up to 1,200,000 km [56][64][66], high-voltage warranty 72 months / 720,000 km / 1,800 cycles and ePowertrain 36 months / 360,000 km [56]. These are manufacturer durability claims, not observed residual-value evidence.
Electric-truck scale is growing but remains small:
- Dozens of models are described as in mass production with long-haul ranges up to 600 km [81].
- EU battery-electric truck registrations rose 68% between 2023 and 2025, reaching 5.6% market share in H2 2025 driven by 2025 fleet standards [51].
- Strategy&/PwC put 2025 e-truck share at 7.1% Germany, 4.7% EU [32].
- Milence counts Q4 2025 >16t electric share at 3.8% Germany (498), 0.2% Poland (16), 1.7% UK (166) [85].
Milence Q4 2025 snapshot for trucks over 16 tonnes
Data and sources
| Germany | 3.8 % [85] |
|---|---|
| Poland | 0.2 % [85] |
| United Kingdom | 1.7 % [85] |
1.2 Purchase-price gap and second-hand diesel benchmarks
Electric trucks still cost two to three times more upfront than comparable diesels [10][51].
- US-centred benchmarks illustrate assumption spread rather than German/Polish/UK transaction prices: 2024 diesel Class 8 $150,000–$180,000 vs electric $350,000–$500,000, premium 100–200% [15].
- 2022 average BEV ~$450,000 plus 12% excise ~$500,000 [48][50].
- Tesla Semi $290,000 for 500-mile vs new diesel ~$180,000, premium $110,000 [16].
- Aggregator conversions for Europe (retain as listed, not as validated transactions) include Volvo FH Aero Electric 2026 $276,525, MAN eTGX $350,000 (€320,000/£270,000), Mercedes eActros 600 $450,000 [52][63].
More directly usable for 40t tractor comparisons:
- Ireland list: eActros 600 40t artic €390,000 incl. 23% VAT, vs diesel baseline €131,000 ex VAT, differential €186,073 [62].
- Germany/Poland/Netherlands new 2026 Volvo diesel 4x2 asking prices: €118,500 (510 HP, 236 km, Hamburg) [68], €109,900 (460 HP, 50 km, Tarnowo Podgórne, Poland) [68], €114,900 (500 HP, Netherlands) [68]; 2026 DAF XG diesel €75,000–€125,500 across 28 ads, all diesel, no BET variant shown [70]; 13 of 28 ads show price on request [70].
- Used diesel depreciation anchors: Volvo FH 500 (2023, 310–420k km) €58,000–€97,000; FH 460 (2021, 500–700k km) €35,000–€63,000 [68]; UK 2021 FH5 500 Globetrotter XXL 6x2 at 450k km £48,000–£68,000 [59]; FH 540 2021–23 350–600k km £52,000–£72,000 [59]. Listings note Euro 6 predominance, with one 2026 diesel listed as Euro 5, and several price-on-request [68].
The evidence does not provide observed 2026 resale prices for 40–44t BETs in Germany, Poland or the UK; residual values are modelled (see Section 3.4).
1.3 Energy consumption and range in measured vs claimed conditions
Studies estimate average BET consumption at roughly 1 kWh/km, up to 60% more energy-efficient than diesel [10]. Specific simulation inputs:
- Fraunhofer Germany: 1.12 kWh/km rigids, 1.24 kWh/km tractor-trailers in 2030, improving to 0.95 and 1.06 in 2045 [13].
- Nature paper 2030 tractor-trailer: 110 kWh/100km BET large-battery vs 227 kWh/100km FCET [1], explaining BET OPEX advantage in all energy-price scenarios [1].
- Diesel comparator: 40 L/100km at €1.30/L = €0.52/km [20].
- Test-circuit extremes (not commercial operation): Actros 19.44 L/100km at 25t payload, 40t combination, 80 km/h over 12,728 km at Nardò (Guinness record context, not commercial operation) [69], and 12.10 mpg over 7,900 miles at Nardò [18].
- UK operator-recorded Actros 1845 achieved 17.1 mpg over 103 miles lightly loaded at ~20t GCW, with lifetime average up to 12.3 mpg and operation up to 36t GCW [71].
Measured US BET operations (useful for efficiency physics, not for DE/PL/UK tariffs):
- Tesla Semi consistently 1.55–1.9 kWh/mile (0.96–1.18 kWh/km) depending on load/terrain/style [16]; ABF Freight 1.55 kWh/mile over 4,494 miles / 3 weeks [16]; DHL 1.72 kWh/mile on 390-mile route at 75,000 lbs [16]; PepsiCo average 716 km (445 mi) at 80% payload vs 800 km estimate (89.5%), 1.19 kWh/km at 90 km/h vs 1.32 at 105 km/h [52].
- Range loss 10–12% at maximum payload (800 km empty → 700–720 km at 37,000 kg) [52]; 18–25% loss below 0°C [52]; PepsiCo summer peak 748 km, winter average 608 km [52]. Volvo nominal ranges of 200–400 km with latest models exceeding 500 km [10] should therefore be read as pre-degradation, temperate claims.
1.4 Payload penalty and weight allowance
Battery mass directly reduces payload unless compensated by regulation or by accepting shorter range (smaller battery):
- Tesla Long Range curb ~23,000 lbs, 4,000–5,000 lbs heavier than typical diesel tractor, reducing payload correspondingly [16].
- Germany and UK both allow additional / up to 2 tonnes for zero-emission trucks to compensate battery weight: Germany permits +2t GVW [10]; UK zero-emission HGVs may run up to 2t heavier than diesel limits (within axle limits), relevant for 2- and 3-axle rigids [78].
- Trade-off is visible in OEM specs: Volvo extended-range (larger battery) payload up to 28t at 48t GCW [47] vs standard FH payload up to 23.8t (4x2) at up to 65t GCW capability [47]; eActros 400 (2 packs) payload ~25t [56] vs eActros 600 (3 packs) max payload 24,000 kg at 40t [62]. One Fraunhofer TCO explicitly did not consider payload reductions due to heavy batteries [14], so its break-even is optimistic for weight-limited operations.
2. Depot vs public high-power vs megawatt charging: tariffs, utilisation and grid lead times
2.1 What each mode is for in 2026
- Depot (typically 22–400 kW): overnight predictable charging, described as cheapest and most controllable where trucks return on schedule [98][33]; DC fast 150–400 kW remains dominant in 2026 [53]; fast 22 kW suits multi-hour dwell, rapid 50 kW suits short inter-shift or shared posts, ultra-rapid 150/350 kW minimises downtime [33]. Short-haul can complete on single overnight depot charge [33]; double/triple-shift without long downtime relies exclusively on higher-power charging [33].
- Public high-power (CCS, typically up to 350–500 kW): en-route and destination charging (150–400 kW during loading) [88]; a 600+ kWh truck needs 1–2h on 300 kW dual-gun [53] or 60–120 min to 80% on CCS2 [53]; motorway rest-stop charging up to 1.2 MW for 30–45 min pauses is reported [88]. Few light-duty sites suit HGVs due to access, bay size, blocking and cable length [33].
- Megawatt (MCS, 750 kW to >1 MW, standard to 3.75 MW): targets 20–45 min (10–80%) enabling long-haul [98]; at 1 MW 20–80% in <30 min aligning with rest rules [42]; Milence reports 30–35 min revolutionising long-haul [85]; Volvo MCS 700 kW, Scania up to 1,000 kW, MAN up to 750 kW, eActros 1,000 kW max [51][55]; standard 1,250 V / 3,000 A / 3.75 MW liquid-cooled [42][32]; simulations show 2.8 MW/point probably sufficient even demanding [23]; interim need ~400 kWh in 30–45 min at 750 kW avg / 1.5 MW peak [23].
Forecasts expect ~2/3 of charging operations in haulier depots in 2030 [88]; slow charging accounts for >90% events, ~80% in depots [23]; but ~75% of MCS for long-haul occurs at public stations [23], and long-haul trucks are expected to take 50% energy at public fast chargers, visiting public once daily and depot only once every five nights [29]. Depot and public follow different logic: depot overnight predictable and ICCT main case, public must absorb simultaneous break peaks [32]. MCS suits high-throughput corridor hubs/drayage/logistics with 20+ daily departures on fixed long-haul; 150–400 kW remains more cost-effective for regional/urban/overnight [53].
2.2 Tariffs: depot is roughly half public where data exists
Retain original currencies; do not convert for comparison.
| Country / case | Depot / private | Public / en-route | Source note |
|---|---|---|---|
| Germany ICCT TCO input | €0.286/kWh private | €0.40/kWh public [35] | 5-year TCO assumption, not metered tariff |
| Germany H2 2023 Eurostat non-household 500–2,000 MWh | €0.22 with taxes, €0.19 without [20] | — | Industry >2,000 MWh €0.15–0.20 with, €0.13–0.18 without [20] |
| Germany operational threshold | Need €0.21–0.25/kWh for BET cheaper than diesel [10] | Challenge >€0.35/kWh external (Hellmann) [10] | Policy brief + operator |
| Milence pan-EU / Landvetter | — | €0.399/kWh excl. VAT (Jan 2026 pan-EU [42]; Landvetter CCS+MCS default [84]); Belgium from €0.379/kWh [85] | CPO tariff |
| Poland ICCT TCO input | PLN 1.16/kWh private [35] | PLN 1.71/kWh public [35] | Model-year analysis |
| Poland ICCT RED III modelling 2030 | zł1.2/kWh (€0.28/kWh) [28] | zł1.7/kWh (€0.39/kWh) Milence MCS [28] | Modelling + observed CPO tariff |
| UK Eurostat H2 2023 non-household 500–2,000 MWh | €0.36 without taxes/CCL (i.e. ~highest of comparators) [20] | — | Industry >2,000 MWh €0.25–0.33 [20] |
| UK public car index Aug 2026 (indicator, not truck tariff) | Home cap ~26p/kWh [87]; Ofgem cap 26.32p/kWh 1 Oct–31 Dec 2026 [34]; off-peak ~8.5p/kWh [87] | Standard 54p/kWh, Rapid/Ultra-rapid 77p/kWh, all-charger avg 74p/kWh [87]; Milence UK hub 39p/kWh [42] | HMRC advisory from 1 Sep 2026: 7p/mile home, 15p/mile public (~2×) [34] |
| Netherlands / Ireland examples (context, not DE/PL/UK) | Depot €0.28/kWh (540 kWh = €151.20) [95]; Ireland depot €0.24/kWh [62] | Public hub €0.78/kWh (€421.20) [95]; B2B shared €0.40/kWh (€216) [95]; Ireland public avg €0.49/kWh [62] | Illustrates 2–3× depot vs public gap also seen in US ($0.12–0.18 L2 depot vs $0.35–0.80 public DCFC [97]) |
Intelligent management materially changes depot economics:
- Annual energy ~€53,825 intelligent vs €123,681 conventional [88].
- Long-term ~16.84 c/km vs up to 66 c/km [88].
- Savings up to 55% [88] and in studies up to 75% vs public [88].
- Investment €217,570 → €133,156 without transformer expansion via load management [88].
- Public adds roaming up to 7.5% plus maintenance/backend/site fees [88].
- Demand charges are typically $10–$25/kW/month on highest 15-min draw [97], commonly 30–50% of bill on DCFC-heavy depots [97].
- Managed charging cuts exposure 30–50% [97].
- 70% of new 2025 installs used dynamic allocation [53].
Depot charging cost comparison for German case
Data and sources
| Intelligent management | 53,825 EUR per year [88] |
|---|---|
| Conventional | 123,681 EUR per year [88] |
For fleets, charging is described as the biggest running-cost lever [34], with the home/public gap more decisive than vehicle price [34], and 73% of operators in 2025 citing energy procurement cost, not speed, as primary concern [53].
2.3 Utilisation: the decisive MCS variable
Utilisation is the most important MCS cost metric [23]:
- Assumed demand utilisation 16% (2025) → 48% (2045); energetic 4% → 12% [23].
- Levelized MCS infrastructure: €0.27/kWh (high) / €0.173/kWh (low) in 2025 → €0.10 / €0.056 in 2035 → €0.03–0.07 in 2050 [23]; interest 3.5%, 15-year depot+MCS life [23]; grid connection 900 k€ fixed per MCS pool [23].
- Megawatt chargers are capital-intensive and only pay off at high utilisation, far from certain early [32]; public urban chargers face <30% utilisation due to roaming/pricing [31]; MCS could cut required public station count ~70% via 2× speed and 1.5× utilisation vs CCS [29].
Blended-share assumption therefore swings TCO more than battery efficiency: Nature 20% public / 80% depot [1] vs Fraunhofer 50% fast at capped €0.44/kWh total (€0.37 ex VAT) Deutschlandnetz [14] vs Milence Belgian case 75% depot / 25% public at 100,000 km/yr over 7 years [85].
2.4 Grid-connection lead times and costs
| Market | Lead time evidence | Cost evidence |
|---|---|---|
| Germany | Large charging park up to 2.5 years, operators at limit [27]; SMEs wait 5–6 years average for depot connection (dena) [32]; 3 months to several years, years if upgrade needed [20]; DSO approvals delay commissioning up to 12 months [31]; prelim assessment cap 4 weeks but varies across 900 operators [31] | Integration ≤8 MVA €70–350k; 8–20 MVA €0.4–2m; 20–30 MVA €2–5m; >30 MVA €6–20m [20]; 300 kW + buffer battery up to €500,000 [10]; 150 kW station €30–40k [88]; medium-voltage extension €50–150k/site + transformer €30–80k [31] |
| Poland | Legal: 30 days ≤1 kV, 150 days >1 kV, conditions valid 2 years [9]; Grid Act UC84 passed March 2026 shortens validity to 1 year, adds PLN 1/kW fee (cap PLN 100k), collateral PLN 30/kW to 100 MW + PLN 60/kW above, building permit 30 mo PV/storage, 42 mo wind/biogas, 1× extension +24 mo at PLN 60/kW cap PLN 12m [30]; 240 GW conditions issued (~150 GW RES + ~90 GW storage) with many phantom/zombie projects blocking capacity [30] | High-capacity investments often hundreds of thousands PLN [25]; connection prepayment 30 PLN/kW cap 3,000,000 PLN (>1 kV) [9] |
| UK | Depot connection often up to a decade [20]; Depot Scheme turns cost into 6–18 months lead-time problem (at £50k infra/truck → £35k grant) [78]; MW-class generally 12–36 months [53][97]; DfT consulting on motorway service-area upgrades, Ofgem acting against speculative queue-holders [34] | Depot Scheme 70% HW+install to £1m/org [77][78][96]; network charges 12% of bill [20]; high-electricity-distribution assistance 0.042 p/kWh [20] |
| Cross-cutting | Grid reinforcements (transformers/feeders) take months or years [98]; operators filing parallel requests for multiple sites lock capacity and slow queue [27]; biggest MCS-hub bottleneck is medium-voltage connection + dedicated transformers, not charger tech [32]; 20 MW upgrade $3–8m transformers/switchgear [42]; Europe-wide BET infra €6.6–10.8bn/yr (2.9–4.7 c/km) [23]; Milence implied ~€294k/point (€500m/1,700) [42] | Advice: file grid request early, choose site with headroom, include storage + load management to shave peaks and improve €/kW funding score [27]; satellite architectures spreading 1 MW over dozen dispensers yield 30% lower per-vehicle depot costs [31] |
Charger power categories used in German modelling: slow to 44 kW AC, CCS to 350 kW, MCS 350 kW–~1 MW (~1 MW suitable) [13]; minimum 30-min charging event, charge only if SOC insufficient for next trip or after last trip, no queuing assumed [13] — an optimistic utilisation assumption.
Actual February 2026 truck-suitable (≥300 kW) footprint is thin: Germany 59 sites / 274 connectors, Poland 3 / 6, UK 6 / 54 [85]; MCS outlets 0.5% reality 2026 vs >50% predicted 2030 [85]; AFIR targets cover only 53–69% of 2030 public demand per ICCT [32]; AFIR power installed share 3% Germany, 0% Poland, n.a. UK [85].
3. Per-km cost determinants as of September 2026: diesel, electricity, tolls, financing, residual
3.1 Diesel
September 2026 is a high-diesel-price moment, which flatters BETs — but policy offsets are already announced:
- EU-27 average diesel €2.075/L week of 14 Sept 2026 [44]; Germany record €2.45/L average Wednesday per ADAC [36]; Cargopedia lists Germany EUR 2.445, Poland EUR 2.009, UK EUR 2.287 [91]; Malta cheapest €1.210, Finland most expensive €2.505 [44]. Eastern-European lower prices are attributed primarily to lower excise [44]; highway stations charge 15–25% more than town [44], with Germany 18% and Poland 12% premiums in dynamic mode [44].
- Germany to cut petrol/diesel taxes by €0.17 from 1 Oct to year-end, talks on fuel-price cap by 1 Jan 2027, oil futures back above $100/bbl ~50% higher than before Iran war [36]. Any TCO using September spot diesel without noting the temporary cut overstates diesel cost for Q4 2026.
- For context, 2021 net diesel was Germany €1.16/L, Poland €0.95/L, UK €1.34/L [94]; Fraunhofer forward curve without VAT assumes €0.98 (2020) → €1.59 (2030) → €2.19 (2050) with rising synthetic-diesel blend [14]. Sensitivity work shows TCO parity arrives 1–3 years earlier if diesel doubles and electricity rises <20%, but may not arrive this decade if electricity doubles and diesel rises <50% [94].
3.2 Electricity and tolls together set geography
Tolls are modelled over 5-year service [35] with 2021-data study noting retail, residual, financing, taxes, energy, maintenance, tolls, battery replacement and infra over 5 years [37][41].
Germany: Since Dec 2023 toll includes CO2 charge; tolls by weight/axles/Euro/CO2 class [35][46][80], CO2 €200/t [10][80]. As of March 2026: BET 100% exempt + no CO2 charge; diesel €0.19/km + €0.158/km [35]; 40t Euro 6 example €0.19 → €0.348/km after +€0.158 [80]. Official table for Euro VI >18t 5+ axles: infra 15.5c + air 2.3c + noise 1.2c + CO2 15.8c = 34.8c/km Class 1 [89]; Class 2 €0.340, Class 3 €0.332, Class 4 (best) €0.269 (CO2 7.9c) [89]; 500 km run ~€174 Class 1 vs ~€135 Class 4 (saving €39) [89]; Euro VI 2026 15.1c/km in one tariff table [86] (different aggregation). Eurovignette revision required 50–75% zero-emission discounts [35]; 2025 reform allows full exemption to 30 June 2031, then max 75% [35]; Commission proposed extension to 30 June 2031 27 June 2025 [7], Parliament voted for 7 Oct 2025, Council endorsement pending [7]; Germany has extended to June 2031 [81][89]. Old law would have moved zero-emission to 25% infra + noise/air from 1 Jan 2026 [80], i.e. ~7–9c/km heaviest [82]. Concrete scale: €34,800/yr per diesel tractor at 100,000 km (34.8c) eliminated [82]; 10 units × 120,000 km ≈ €417,000 avoided in 2025 [82]; at 140,000 km ~€49,000/unit ≈ half annual BET lease [82]; only 2 full-exemption + 10 reduced-rate countries today [7].
Official Toll Collect rates valid from 1 July 2024
Data and sources
| Class 1 default | 0.348 EUR per km [89] |
|---|---|
| Class 2 | 0.34 EUR per km [89] |
| Class 3 | 0.332 EUR per km [89] |
| Class 4 best | 0.269 EUR per km [89] |
Poland: Motorway/expressway PLN 0.56/km, national PLN 0.42/km as of March 2026 [35]; e-TOLL table EV 0.00 PLN/km vs Euro 6 >18t 5+ 0.52 vs Euro 1/0 0.92 [90]; modelled CO2 charge PLN 0.34 min – 0.68 max [35]. EU average for 5-axle Euro 6 is ~0.22 EUR/km [90]. With no German-scale toll, full exemption only narrows MY2026 long-haul gap 33.6% → 21.2% (MY2030 20.5% → 7.6%); full exemption + max CO2 charge closes to 1% (MY2026) and –10.7% (electric cheaper) MY2030; regional 17.7% → 7.4% [35].
Electric versus Euro 6 and Euro 1-0 rates
Data and sources
| Electric | 0 PLN per km [90] |
|---|---|
| Euro 6 | 0.52 PLN per km [90] |
| Euro 1-0 | 0.92 PLN per km [90] |
UK: HGV levy for ≥12,000 kg on main roads [12], not per-km [90]; zero tailpipe (full battery or H2 fuel-cell only; hybrids/H2-combustion pay) currently exempt [12][99][43][45]; Euro 6 >38,001 kg £9.67 daily / £30.95 weekly / £61.90 monthly / £619 yearly from 1 Apr 2026 (inflation uplift [12]); Euro 5+ £10.74 / £40.20 / £80.40 / £804 [12] (older tables £9/£28.80/£57.60/£576 [43]; July 2025 £9.33/£29.85/£59.70/£597 Euro 6 >38t [45]; April 2026 annual >38t £619 Euro VI vs £804 Euro V [99]); must pay before entering UK, £300 fine + daily levy, immobilisation [12]; annual ≈ 80% of 365 dailies [12][43]. VED: most eligible renewing 1 July 2026–30 June 2027 pay £1 [99]; zero-emission >3,500 kg remain VED-exempt [99]. No distance toll means German ~£35k/yr toll saving does not exist [78].
3.3 Financing, service life and annual distance
Assumptions explain more of the spread than truck hardware:
Financing, service life and annual distance assumptions differ by study and move break-even.
- Fraunhofer baseline: 6 years, 120,000 km/a, 9.5% interest, 23% residual after 6 years identical all drivetrains [14]. Range variations are 100–1,000 km alternative, PHET 65 km e-range, main-drive target 1,000 km [14]. Toll is €0.183/km diesel, €0 BET 2020 → €0.169 2030, 92% toll-share [14]. 80% price-difference subsidy 2020, removed 2030/2050 [14].
- Last-mile study: loan 2%, NPV discount 9.5% [94]. Residual after 5 years is diesel 53%, BET excl. battery 53%, battery 15% [94]. Other synthesis: EV residual = diesel at 53% after 5 years [50], battery alone 43% after 5 years (2022 est.), higher if swapped [50]. US 3-year depreciation is 38–42% EV vs 35–40% conventional [93].
- Uncertainty on battery/fuel-cell lifetimes may affect residuals and raise financing costs [1]. Purpose-built EV lease via eFMC can transfer residual risk to lessor vs owner-retained in ownership [49]. Diesel-adapted vs purpose-built EV framework gap is typically 2–4 years payback [49]. Six missed variables are residual uncertainty, infra capex, demand charges, class-stratified maintenance, incentive timing, uptime [49]. Unmanaged charging loses 5–15% vehicle-hours [49].
- Distance benchmarks: Nature Germany tractor-trailer example 160,000 km/yr [1]. Annual = avg daily × 48 weeks, max daily typically 1.5–2.5× average [1]. German depot example is 40 trucks × 280 km/day 2-shift 5d/wk = 70,000 km/yr, needing 2 MW at 50 kW overnight or 6 MW at 150 kW inter-shift [20]. Polish subsidy requires ≥50,000 km/yr [22]. Long-haul defined as >500 km/day [23]. ~10% trucks not electrifiable at 400 km range [23]. 40–50% trucks <200–300 km/day need no public if depot built [20][88]. UK study finds ~2/3 rigid depot-only, >80% 44t ≥70% depot energy [20].
4. Break-even mileages and €/km results: measured vs simulated vs claimed
4.1 Simulations: broad consensus on direction, wide spread on timing
Simulations agree battery trucks move toward competitiveness but spread widely on timing because mileage, battery, charging and toll assumptions differ.
| Study / vintage | Break-even / TCO finding | Key assumptions driving it |
|---|---|---|
| Nature DCO, 7 markets incl. DE/PL/UK, ~70k synthetic profiles from 4m + 1,900 trucks [1] | Medium: small-battery BET competitive for 91% activity by 2030 [1]; large-battery 69% [1]; optimistic nearly all, gains up to €0.5/km [1]; pessimistic 14% small / 3% large [1]; technically feasible 30% small / 53% large (2030) → 66%/87% (2035) → 78%/96% (2040) [1]; economically+technically 25% large / 21% small (2030) (= 18%/25% vehicles) [1]; without policies large BET <10% 2030 → 67–93% 2040 [1]; CAPEX stays above diesel except optimistic small from 2040 [1] | Fixed usage, no foresight (conservative, favours diesel) [1]; 1:1 replacement transfers diesel variability though early BET use is more predictable [1]; policies included; glider cheaper than diesel engine+aftertreatment, battery drives CAPEX gap [1]; OPEX advantage all energy scenarios for BET, FCET only after 2030 and smaller [1]; AFIR TEN-T hubs every 60 km (100 km comprehensive) + MCS ramp ~2030 [1]; no purchase subsidies assumed as none announced, Euro VII 2029 aftertreatment in diesel [1]; 2030 H2 €6.8 PROG–9.1 BAU/kg → €4–6.4 toward 2050 [1] vs US delivered $15.25/kg with storage/distribution/station costs at high utilisation only [1] |
| Fraunhofer ISI company perspective, 2030 | Break-even vs diesel ~220,000 km/a [14]; 100 km BET most cost-effective any mileage [14]; FCET competitive vs long BET just under 100,000 km/a, BET wins above [14]; 500 km BET €20,000 more TCO than diesel 2030 nearly without subsidies [14]; 2050 BET+FCET significantly below diesel, 500 km BET slightly below FCET [14] | See Section 3.3; 2050 sensitivity strongest to mileage + energy, weakest to purchase price [14]; earlier California/Germany refs found long-haul BET/FCET not yet feasible [14]; cross-paper comparison limited by missing drivetrains, company vs federal view [14] |
| ICCT road-tolls Apr 2026 (5-yr) | DE MY2026 electric –10.1% regional / –11.4% long-haul under current full exemption + CO2 [35]; FR long-haul full exemption –4.9% [35]; PL gaps as Section 3.2 [35]; min CO2 €0.08 / max €0.16/km DE [35] | Charging €0.40 public / €0.286 private DE; PLN 1.71 / 1.16 PL [35]; 2030 100% exemption assumes full BET exemption across 5-yr incl. beyond 2031 [35] |
| ICCT summary via Sustainable Truck & Van | DE MY2026 electric –4.8% regional / –6.8% long-haul [39]; 2030 toll exemptions alone parity all six markets (FR/DE/IT/PL/ES/SE) [39]; FR long-haul MY2030 –14.5%, IT 27.4%→14.6% (MY2026) → 17.1%→3.8% (MY2030), ES 26.7%→12.8% → 14.6%→0.3% [39] | Different vintage/scenario than [35]; illustrates toll-assumption sensitivity — treat –5 to –11% DE MY2026 range as scenario band, not measurement |
| ICCT 2021 tractor-trailer | DE/FR/NL parity 2021–22, others mid-decade (~2025) without extra support [37][41]; 7 countries >75% EU sales incl. DE/PL/UK [37][41]; BET can reach parity this decade without extra support [37][41] | Retail/residual/financing/taxes/energy/maintenance/tolls/battery replacement/infra over 5 yrs [37][41]; recommends Eurovignette transposition, ETS extension, renewable-electricity tax discounts [37][41] |
| Literature review (US-heavy, for method lesson) | TCO spread links directly to assumptions [3]; VMT variation explains huge gaps [3]; battery $135 (LBL) – $375 (ICF)/kWh [3]; diesel purchase $125–160k (ICCT >$200k) [3]; electric $200–400k (3 >$750k) [3]; lit avg ~120,000 mi/yr vs ICF 85,000 [3]; CALSTART default 22,500 mi/yr misrepresents long-haul [3]; 375-mi Class 8 at 300 mi/day ~13% lower TCO/mi, ~3-yr payback, ~$200k NPV 15-yr at $135/kWh [3] | Lesson transfers: mileage, battery cost and public-share choices, not drivetrain physics, create conflicting headlines |
Small- and large-battery BET feasible shares in 2030, 2035 and 2040 with daily-range and fast-charging limits.
Data and sources
| Small-battery BET feasible · 2030 | 30 % of annual road km [1] |
|---|---|
| Small-battery BET feasible · 2035 | 66 % of annual road km [1] |
| Small-battery BET feasible · 2040 | 78 % of annual road km [1] |
| Large-battery BET feasible · 2030 | 53 % of annual road km [1] |
| Large-battery BET feasible · 2035 | 87 % of annual road km [1] |
| Large-battery BET feasible · 2040 | 96 % of annual road km [1] |
Charging-strategy modelling in this paper is technical feasibility and load only.
Opportunity cost of en-route charging (wages, insurance, lost profit from breaks) matters more than acquisition + hardware [13]. Mandatory 45-min break after 4.5h allows >100 km recharge [10].
- Fraunhofer charging-strategies work models 430 kW avg 2030 / 810 kW 2045 [13], range 280 min / 350 max (2030) → 470/590 (2045) [13], fleet 470k constant, 33% electrified 2030 [13] from 2,410 KiD 2010 single-day profiles (1,350 rigid + 1,060 tractor, no geodata) [13].
- Combination has 40% non-electrifiable 2030 (18% 2045) mainly due to 44 kW depot cap preventing full recharge [13].
- AFAP peaks are 6 GW 2030 (~10% DE avg demand) / 18 GW 2045 vs ASAP/Combination 3 GW / 8 GW [13].
That paper explicitly models only technical feasibility + load curve, no break-even or €/km [13].
4.2 Measured commercial operations
Measured operations cover United States regional, German depot, Swedish heavy-haul and European depot cases.
- PepsiCo Tesla Semi (US, regional distribution): $0.17/km vs $0.43 diesel, $68,400 vs $173,200 annual, $104,800 saving [52]; efficiencies and ranges as Section 1.3; 748 km summer peak, 608 km winter avg [52].
- ABF/DHL/NACFE: ABF 1.55 kWh/mile, DHL 1.72 kWh/mile [16]; NACFE up to 800 miles/day with charging breaks [16]; Tesla Megacharger up to 1.2 MW, 20–80% ~30 min [16]; only ~200 Semis delivered over 3+ yrs to 2025, volume from Nevada March 2026 targeting 50,000/yr [16]; 66 Megacharger sites across 15 states [16].
- Hellmann (DE): 300 kW depot 40%→80% in 40–60 min aligning with break [10]; grid cap often ~280 kW bottleneck [10]; limited public + high grid utilisation slowing deployment [10]; own stations + PV to cut public dependence [10].
- Mattsson Åkeri / Volvo (SE, heavy-haul): FH Electric 6x4, 74t total [17], 2×180 kW depot green charging, 12h/day with break charging, 43-mile Gothenburg–Borås leg, 104-ft double-trailer port traffic [17]; Volvo sold ~5,000 electrics across 40 countries since 2019 [17], 6 models series [17], goal 50% electric sales 2030 [17].
- ALICE / operator reports (EU): 25–40% fuel+maintenance cuts vs diesel [53]; dedicated overnight-depot fixed-route already approaching parity without subsidies [53].
United States regional distribution measured energy cost per km for Tesla Semi and diesel.
Data and sources
| Tesla Semi electric | 0.17 $/km [52] |
|---|---|
| Diesel comparator | 0.43 $/km [52] |
These are regional/depot-heavy proofs. They do not validate mixed MCS long-haul at German toll-road pace with winter payloads.
4.3 Manufacturer claims vs reality check
Energy price and charging access decide payback; maintenance estimates cannot be averaged across classes.
- Energy-cost illustration at US inputs: 1.7 kWh/mile × $0.18/kWh = ~$0.31/mile vs diesel 6 mpg × $4.00/gal = ~$0.67/mile, saving
$0.36/mile ($72,000/yr at 200,000 mi) [16]. Payback on $110k premium 2–3 yrs favourable, ~4 yrs conservative, compelling for depot-based 150,000+ mi/yr [16]. At consistent >$0.42/kWh and 2.0 kWh/mi = $0.84/mi vs $0.83 diesel, public-heavy operation crosses above diesel [54]. - Maintenance claims: US 40–50% lower, $6–12k/vehicle lifespan [48]. CARB 4.7c/mi (~$4,700/yr per 100k mi) [15]. German €0.057/km electric vs €0.105 diesel [88]. Ireland €3–6k/yr [62]. Regen is 50–70% less brake wear [48]. These are directionally consistent but class-stratified — a Class 3 van vs Class 7 utility vs Class 8 tractor cannot share one average [49].
- Charging-time claims assume MCS availability that barely exists: eActros MCS 20–80% ~30 min is based on internal simulations while MCS standard was still in development [66]. Volvo extended MCS is 700 kW [47] vs deployed German first public MCS 29 Sept 2025 A2 Lipperland Süd up to 1.2 MW (EnBW/ABB, HoLa) [32], Milence Antwerp-Bruges up to 1,440 kW [32], Milence MILES plan 284 MCS at 71 sites in 10 countries by 2027 [32], Scania MCS trucks commercial early 2026 at up to 750 kW initial [53]. February 2026 reality is Section 2.4 counts.
Average maintenance cost per km for electric and diesel trucks in Germany.
Data and sources
| Electric truck | 0.057 EUR/km [88] |
|---|---|
| Diesel truck | 0.105 EUR/km [88] |
The 2–4 years payback gap between diesel-adapted and purpose-built EV frameworks [49] explains part of why fleets report different break-evens for the same truck.
Active energy management cutting charging cost 20–40% vs unmanaged [49] explains why a fleet with sequential/off-peak scheduling and a fleet on unmanaged public charging report different break-evens for the same truck.
5. Regulations, subsidies, weight allowances and infrastructure targets that move the break-even
5.1 Germany
- Vehicle purchase: The much-reported €3bn for ~800,000 vehicles 2026–29, up to €6,000 varying by vehicle/income/family [2][19], basic €3,000 BEV / €1,500 PHEV/range-extender for first registration from 1 Jan 2026 [21], retroactive applications from January, portal opened 19 May 2026 [19][2][21], income cap €80k + €5k/child to €90k, +€500/child (max 2), +€1,000 <€60k + another €1,000 <€45k, 36-mo Germany registration hold [21] — explicitly excludes commercial vehicles and is M1 cars + private individuals only [73][21], self-employed only if private non-business use [21]. It provides no 40–44t BET subsidy. The relevant truck scheme is KsNI via BALM for climate-friendly commercial vehicles [27], plus state top-ups e.g. NRW, TruckCharge@BW up to 40% SMEs, BW-e-Trucks up to 60% extra costs [88]. Germany phased out comprehensive vehicle subsidy Jan 2024 [20].
- Charging: €1bn over 4 years (€200m 2026 first tranche), up to €500 net/kW depot + public, eligible grid connection + storage + load management [27]; calls 26 May–7 July 2026 competitive (€/kW decides) + SMEs non-public from 5 June first-come [27], via PtJ + National Control Centre, guideline to 2029 [27][83]; plus €1.6bn hubs ~130 sites / 1,410 points (≥400 kW CCS + 1,000 kW MCS) [8] as part of 350-node strategy [8]; Deutschlandnetz Lkw ~350 sites / ~4,200 points by 2030 [27][32]; separate motorway rest-area tender [27].
- Toll + weight: Exemption to 30 June 2031 [81][89]; +2t allowance [10]. Operators can act now by prioritising zero-emission on A3/A5/A9, passing 6–8% rate cut while holding margin, and indexing contracts to future Class 5 CO2 toll [82], shortening payback to as little as 4 years on intensive line-haul in toll-free window [82].
5.2 Poland
Poland vehicle, charging and grid support shape break-even alongside credits and tolls.
- Vehicle purchase/lease: NFOŚiGW PLN 2bn budget [4], N3 max 750,000 zł, N2 max 400,000 zł [4], intensity 30% large / 50% medium / 60% micro+small for purchase [4] and same for leasing capped at initial fee [4], single applicant + related ≤15% budget [4], apps 30 May 2025–30 June 2029 [4], entrepreneurs with PL HQ/branch [4], difference vs combustion reference [4], N2+N3 zero-emission (battery/H2 fuel-cell/no-GHG engine) [4]. Draft had PLN 1bn, N3 750k / N2 400k caps, same intensities, new electric/H2 N2 3.5–12t + N3 >12t, ≥50,000 km/yr, qualified costs net of combustion benchmark, grant or initial-fee grant [22]. EIB-approved aid totals €1.4bn, incl. €465m purchase/lease (double original) [24], same size bands [24][25], total 400k N2 / 750k N3, ≤ upfront lease [25]. One vendor summary lists medium 40% not 50% [74] — use official NFOŚiGW 50% medium [4] and treat 40% as uncorroborated. Industry notes price gap larger than cars, subsidies essential [25], and only ~100 eHDVs operating [24], 105 N3 registered 2024 vs 7,516 EU [25].
- Charging + grid: PLN 1bn public HDV stations 31 Mar–31 Aug 2025, up to 100% (85% project-finance with ≥15% own) [75], PLN 800m (80%) TEN-T core + PLN 200m (20%) logistics/depots/intermodal [75], cap PLN 400m/applicant [75], TEN-T or ≤3 km from exit, logistics at/≤3 km [75], two baskets ranked on funding efficiency (subsidy/capacity), bottom 5% excluded [75]; plus 4bn PLN total (2bn stations + 2bn grid) [25], station minima 2×350 kW TEN-T, 1×350 kW depot/intermodal, upgrades to 350 kW eligible [25], grid minima 3,600 kW MOP core, 1,500 kW extended/comprehensive, 350 kW logistics ≤3 km [25]; AFIR requires ≥2,800 kW half core by end 2027 → 3,600 kW by 2030 [25], Poland 0% implemented [25]; vehicle subsidies announced for Q2 2025 [25]; efficient coordination + swift launch deemed essential [25]. EIB €465m stations (80% TEN-T / 20% logistics) [24] plus grid programme for DSOs along TEN-T/logistics/bases/intermodal (one source prints €465 billion, retain as printed but treat as likely unit error without corroboration) [24].
- Other levers: RED III electricity crediting could cut long-haul TCO 10% moderate / up to 19% direct-renewables, advancing parity 1–2 years to 2026 in crediting scenarios [28] (grid 26% renew 2023 → 50.1% 2030 moderate / 59.1% 2040 [28]); e-TOLL EV 0.00 [90]; industry asks for toll exemptions, LEZ access, +weight, tax breaks, streamlined ultra-fast grid law for AFIR TEN-T [22]; TSL 6% GDP, 125k firms, 750k people [22] (alt 7% GDP, 457bn PLN, ~170k firms, ~103k road [25]), fleet ~1.2m largest EU [22].
5.3 United Kingdom
- Vehicle purchase: Zero Emission Truck Grant from 1 Apr 2026: up to £81,000 >26t, £52,000 18–26t, £37,000 12–18t, £15,000 4.25–12t, cap 40% price, 100 vehicles/customer [78]; standard discounts up to £16k small (4.25–12t) / £25k large (>12t) [26]; Jan 2026 top-up +£18m for 2025–26 to £120k >26t (smallest £20k) [26][77]; 2025–26 caps 250 small (10/customer) + 100 large (5/customer) [26]; confirmed to at least 2027 but 2026–27 rates separate — check gov.uk before ordering [26]; eligibility 0g CO2/km + ≥96 km (60 mi) zero-emission [5]; dealer/manufacturer claims point-of-sale discount, fleets do not apply [26][5]; only battery + H2 fuel-cell (not CNG/LNG/biomethane) [26]; higher cash than van grant reflects HGV price gap [26]; grant cuts capex not running cost [26]; infrastructure + residual remain bigger whole-life questions [26].
- Charging: Depot Scheme 70% HW+install to £1m/org, £170m to 2030 [77][78][96]; Window 1 25 Mar–30 Jun 2026 (£28m) [96], Window 2 28 Oct 2026–29 Jan 2027 (£38m) [78][96], total £66m both 2026 windows [96], delivery by 31 Mar 2027 / 2028 [96], future rates unconfirmed [96]; must own/lease UK depot, ≥1 yr UK operation, commercial-vehicle primary use, senior approval + monitoring [96]; part of £1bn 25 Mar 2026 package [96][77]; first-come [77].
- Tax + weight + phase-out: Full expensing 100% yr1 — £270k truck at 25% tax ≈ £67k yr1 cash-flow (timing, not grant) [78]; levy+VED £0 zero-emission [78][99]; +2t within axle limits [78]; ban <26t non-zero 2035, all 2040 [78]; 2025 only 587/40,504 new HGVs zero (1.4%), diesel residuals expected to move from 2026 [78].
5.4 What changes the answer — decision table
Depot-based high-mileage operation is most favourable; public-heavy long-haul remains marginal without high utilisation.
| If you operate... | Break-even likelihood as of Sept 2026 |
|---|---|
| Germany, depot-based, 120–160k km/yr, overnight 50–150 kW, intelligent load management, toll-heavy lanes | Most favourable. ICCT MY2026 electric 10–11% below diesel with full exemption [35] (alt summary 5–7% [39]); toll alone €34.8k/yr at 100k km [82]; depot €0.286 vs €0.40 public [35]; 40–50% trucks <300 km/day depot-coverable [20]. |
| Germany, mixed / public-heavy long-haul >500 km/day, 50% public at €0.40+ | Marginal to negative without high utilisation. Fraunhofer 500 km BET €20k above diesel 2030 nearly without subsidies at 50% fast + €0.37 ex VAT cap [14]; break-even ~220k km/a [14]; MCS only pays at high utilisation [32]. High Sept diesel (€2.45 [36]) temporarily helps; Oct –€0.17 tax cut [36] reverses part. |
| Poland, depot-based, ≥50k km/yr (subsidy qualifier [22]), private PLN 1.16 vs public 1.71 [35] | Possible with subsidy + RED III credits. Full exemption alone only 33.6%→21.2% gap MY2026 [35]; need max CO2 charge to reach 1% [35]; credits cut TCO 10–19% [28]; but public footprint 3 sites / 6 connectors Feb 2026 [85] and AFIR 0% [25] constrain mixed ops. |
| Poland, public-MCS long-haul | Not break-even on energy+toll alone; requires 2030 cost-down + CO2 toll + 100% infra grants. Charging budget competitive on subsidy/capacity [75]; grid minima high (3,600/1,500/350 kW [25]). |
| UK, depot-based, grant + depot scheme, high utilisation, off-peak | Plausible without toll lever. £81k + 70% depot to £1m [78][96] plus £67k expensing timing [78] offset 2–3× price gap [10]; energy 26p vs 77p rapid [87][34]; case rests on energy/grants/maintenance [78]. |
| UK, public-heavy long-haul | Unfavourable. No £35k/yr toll saving [78]; public 39p Milence [42] to 77p avg rapid [87] vs diesel EUR 2.287/L listed [91]; MCS corridor thin (6 sites / 54 connectors [85]); grid up to decade [20] / 6–18 mo with grant [78]. |
6. Limitations / Open Questions
- No observed 40–44t BET financing or residual values in DE/PL/UK. Models use 9.5% + 23% after 6 yrs identical [14] or 2% loan + 9.5% discount + 53%/53%/15% after 5 yrs [94] or 53% parity / 43% battery [50]. Battery/fuel-cell lifetime uncertainty raising financing [1] is acknowledged but not quantified for September 2026 transactions. Do not extrapolate US 38–42% 3-yr EV depreciation [93] to EU tractors.
- September 2026 diesel spike vs forward TCO. EU €2.075/L [44] and German €2.45/L [36] are spot records; German –€0.17 Oct–Dec cut and possible Jan 2027 cap [36] mean any annualisation using September prices overstates diesel cost. Sensitivity bands (+100% diesel / <+20% power brings parity 1–3 yrs early; doubling power without +50% diesel may block parity this decade [94]) should be shown, not point estimates.
- ICCT Germany margin discrepancy. –10.1%/–11.4% [35] vs –4.8%/–6.8% [39] for MY2026 reflects different toll/CO2 scenarios or vintages; treat as uncertainty band and check whether 2030 100% exemption incl. beyond 2031 [35] survives Council adoption [7].
- Utilisation and opportunity cost are modelled, not measured for MCS long-haul. Levelized MCS €0.27→€0.03–0.07 hinges on 16%→48% demand / 4%→12% energetic [23]; en-route wage/insurance/profit cost exceeds hardware [13]; 30-min minimum, no queuing [13] and once-daily public + once-per-5-nights depot [29] are stylised. Measured proofs are depot-heavy (PepsiCo 92% depot [52]; Hellmann depot-break alignment [10]).
- Infrastructure announcements ≠ energised capacity. German €1bn + €1.6bn hubs [27][8], Polish PLN 2bn + PLN 1bn + 4bn PLN [4][75][25], UK £1bn + £170m depot [77][96], Milence 284 MCS / 71 sites by 2027 [32], Deutschlandnetz ~350 sites / ~4,200 points by 2030 [27][32] and AFIR 60 km / 100 km [1] coexist with Feb 2026 reality of 274 / 6 / 54 ≥300 kW connectors in DE/PL/UK [85] and 0.5% MCS outlets [85]. Grid queues (2.5 yrs large park [27]; 5–6 yrs SMEs [32]; decade UK [20]) and phantom 240 GW conditions in Poland [30] mean lead time, not headline funding, binds 2026–2028 decisions.
- Payload and range interactions for 44t UK vs 40t EU operations remain thinly evidenced. +2t allowances [10][78] do not fully offset 4–5k lbs penalties seen on long-range BETs [16] for dense goods; one key TCO omits payload loss [14]. Winter (–18 to –25% [52]) and speed (1.19 vs 1.32 kWh/km [52]) effects should be applied to manufacturer 500–700 km claims [56][47] before route planning.
- Evidence gaps by country: Poland has TCO inputs (PLN 1.16/1.71 [35]; zł1.2/1.7 [28]) and toll tables (0.00 EV [90]) but almost no measured 40t BET cost-per-km; UK has levy/VED/grant specifics but no distance-toll lever and limited truck-tariff metering (car-index 54p/77p/74p [87] is not a truck tariff); Germany has richest toll + depot-cost data but SME connection waits [32] limit generalisation from large-fleet pilots.
Sources
[1] Cost competitiveness of alternative heavy-duty truck technologies under real-world utilisation profiles — https://www.nature.com/articles/s41467-026-76265-1?error=cookies_not_supported&code=435f41a6-e597-4583-9fa9-c0ab8f737494 · academic [2] Grant scheme for electric vehicles (EVs) — https://www.bundesumweltministerium.de/en/grant-for-electric-vehicles-evs · government [3] The Current and Future Performance and Costs of Battery ... — https://rosap.ntl.bts.gov/view/dot/62539/dot_62539_DS1.pdf · government [4] Dofinansowanie na zeroemisyjne ciężarówki - rusza nabór wniosków w programie z budżetem 2 mld zł - Narodowy Fundusz Ochrony Środowiska i Gospodarki Wodnej - Portal Gov.pl — https://www.gov.pl/web/nfosigw/dofinansowanie-na-zeroemisyjne-ciezarowki--rusza-nabor-wnioskow-w-programie-z-budzetem-2-mld-zl · government [5] Zero emission vehicles eligible for a grant — https://www.gov.uk/zero-emission-vehicle-grants/trucks · government [7] EU backs extended toll exemption for zero emission trucks — https://alternative-fuels-observatory.ec.europa.eu/general-information/news/eu-backs-extended-toll-exemption-zero-emission-trucks · government [8] German €1.6 Billion E-Truck Charging Hub Funding Approved by EU — A Milestone for Heavy-Duty Zero-Emission Corridors — https://alternative-fuels-observatory.ec.europa.eu/general-information/news/german-eu16-billion-e-truck-charging-hub-funding-approved-eu-milestone · government [9] Grid connection of RES and incentive system for DSOs — https://www.ure.gov.pl/download/2/243/GridconnectionofRESandincentivesystemforDSOs.pdf · government [10] Are electric heavy-duty trucks viable in real-world operations? 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The original long-haul icon. — https://www.volvotrucks.com/en-en/trucks/models/volvo-fh.html · general [59] Selling a Volvo FH in 2026 — Which Generation, Spec and Power Output Gets You the Best Price? — https://trucktrading.co.uk/volvo-fh-which-spec-gets-best-price-uk/ · general [61] Volvo FH Specs 2026: Diesel, Electric & Aero Models — https://www.accio.com/business/volvo-fh-specs · general [62] Mercedes-Benz eActros 600 | EV Ireland 2026 | De Energy Hub — https://deenergyhub.ie/ev/mercedes-eactros-600.html · general [63] Mercedes-Benz eActros 600 Price and Review — https://ev.motorwatt.com/ev-database/database-electric-trucks/mercedes-benz-eactros-600 · general [64] eActros | Mercedes-Benz Trucks UK — https://www.mercedes-benz-trucks.com/gb/en/trucks/eactros.html · general [65] Volvo FH Aero Electric — https://www.volvotrucks.com/en-en/trucks/electric/volvo-fh-aero-electric.html · general [66] Mercedes-Benz eActros 600 | New Electric Truck for Sale — https://www.rcm-saga.uk/mercedes-benz/new-trucks/e-actros-600 · general [68] Volvo truck tractors, 2026 year | Autoline Europe — https://autoline.info/-/truck-tractors/Volvo/2026--c42tm2819ym2026 · general [69] Just 19.44 liters with a 25-tonne payload: Actros is consumption record holder | marsClassic — https://mercedes-benz-publicarchive.com/marsClassic/en/instance/ko/Just-1944-liters-with-a-25-tonne-payload-Actros-is-consumption-record-holder.xhtml?oid=4913585 · general [70] DAF XG truck tractors, 2026 year | Autoline USA — https://autoline.com/-/truck-tractors/DAF/XG/2026--c42tm2525m47907ym2026 · general [71] 17.1 mpg! GBA’s Mercedes-Benz Actros sets a new standard for fuel efficiency - Mercedes-Benz Van and Truck Sales, Service & Parts — https://www.ciceley.com/customer-stories/17-1-mpg-gbas-mercedes-benz-actros-sets-a-new-standard-for-fuel-efficiency/ · general [73] Electric vehicle subsidy — https://amtsguide.de/en/electric-vehicle-subsidy/ · general [74] Poland’s 2025 EV Truck Subsidies: Up to PLN 750,000 per Vehicle + Full Charging Support — https://www.ampcontrol.io/post/polands-2025-ev-truck-subsidies-up-to-pln-750-000-per-vehicle-full-charging-support · general [75] Poland Launches Subsidy Program for Heavy-Duty Vehicle Charging Infrastructure — https://kempower.com/poland-launches-subsidy-program-for-heavy-duty-vehicle-charging-infrastructure/ · general [77] £1 Billion Government Funding Boost for Electric Trucks & Vans — https://www.ciceley.com/1-billion-government-funding-boost-for-electric-trucks-vans/ · general [78] UK e-truck grants 2026: ZETG, depot charging, levy | truckoo — https://truckoo.com/en/elektro/foerderung · general [80] New changes to the German Maut (Toll) from December 2023 — https://www.cargors.com/new-changes-to-the-german-maut-toll-from-december-2023/ · general [81] European businesses call for full implementation of the Eurovignette Directive exemption power for zero-emission trucks — https://globaldrivetozero.org/2026/04/21/european-businesses-eurovignette-directive/ · general [82] Germany’s 2025 Zero-Emission Truck Toll Exemption — https://ifa-forwarding.net/blog/green-logistics/germanys-2025-zero-emission-truck-toll-exemption/ · general [83] Germany's billion-euro program for electric truck charging infrastructure: Kempower is driving the next era of heavy-duty charging — https://kempower.com/news/germanys-billion-euro-program-for-electric-truck-charging-infrastructure-kempower-is-driving-the-next-era-of-heavy-duty-charging/ · general [84] Milence demonstrates the first Megawatt Charging System (MCS) at the hub in Landvetter, Sweden together with Volvo Trucks bringing Europe closer to its first MCS corridor — https://milence.com/newsroom/milence-demonstrates-the-first-megawatt-charging-system-at-the-hub-in-landvetter-sweden-together-with-volvo-trucks/ · general [85] Driving electrification of eHDV — https://milence.com/app/uploads/2026/04/EN_Milence_PowertogoFurther_Presentation_Maasmechelen.pdf · general [86] Germany Toll Roads Complete Guide: Autobahn, Truck Tolls and Payment 2026 — https://tollguru.com/german-autobahn-vignette-tunnel-toll-collect · general [87] Zapmap Price Index - Average weighted price to charge on the public network - Zapmap — https://www.zapmap.com/ev-stats/charging-price-index · general [88] Depotladen Vergleich: Was ist günstiger - Depot oder öffentliche Ladestationen für E-LKW? — https://amba-operations.com/depotladen-vergleich-was-ist-guenstiger-depot-oder-oeffentliche-ladestationen-fuer-e-lkw/ · general [89] Germany truck toll rate per km: the 2026 LKW-Maut guide — https://www.logifie.com/blog/germany-truck-toll-rate-per-km-2026 · general [90] Road Tolls in Europe 2026: Price List for 46 Countries (Part 1) — https://onyxtms.com/en/blog/truck-road-tolls-in-europe-2026-part-one · general [91] European Fuel Prices — https://www.cargopedia.net/europe-fuel-prices · general [93] How to Calculate EV Fleet Total Cost of Ownership — https://www.7gen.com/blog/calculate-fleet-total-cost-ownership/ · general [94] ELECTRIFYING LAST-MILE DELIVERY — https://clean-trucking.eu/wp-content/uploads/2022/06/Last-mile-delivery-with-RAP-report-A4-fv856.pdf · general [95] What does it cost to charge an electric car? — https://voltracharging.com/en/blogs/how-costs-to-charge-an-electric-car/ · general [96] UK Depot Charging Scheme: What It Means for EV Fleet Charging — https://www.power-sonic.com/uk-depot-charging-scheme/ · general [97] Fleet EV Charging Infrastructure Cost (2026): Depot vs Public Guide — https://heavyvehicleinspection.com/blog/post/fleet-ev-charging-infrastructure-cost-guide · general [98] EV Charging for Electric Trucks: Infrastructure, Types, Models, Requirements, and Costs - Monta — https://monta.com/en-us/blog/ev-charging-for-electric-trucks/ · general [99] HGV Road Tax 2026: the complete guide for UK hauliers — https://haulageexchange.co.uk/blog/hgv-road-tax-2026-guide/ · general
Source quality: 1 academic, 9 government, 29 professional, 49 general.
Verification
- Measured PepsiCo Tesla Semi 5.8m km, 425 km/day, 716 km range, $0.17/km vs $0.43/km diesel, $104,800 saving, 92% depot, 4.2 vs 12.7 maintenance events from [52] Motorwatt rating site and [16] ITK Research aggregators, not primary PepsiCo/NACFE telematics or invoices; US regional distribution in $/mile, not DE/PL/UK 40-44t tariffs, weights, tolls or MCS long-haul at >500 km/day.
- Energy-cost geography uses temporal and category mismatches: ICCT assumptions DE EUR 0.286/kWh private vs EUR 0.40/kWh public and PL PLN 1.16 vs PLN 1.71 [35], Eurostat H2 2023 DE EUR 0.22/0.19 and UK EUR 0.36 [20], UK car Zapmap home ~26p vs rapid 77p avg Aug 2026 [87][34] as truck proxy vs Milence UK truck hub 39p/kWh [42]; car index is not a truck MCS tariff and 2023/modelled prices are not September 2026 metered truck tariffs.
- Intelligent depot savings EUR 53,825 vs EUR 123,681 per year, 16.84c/km vs up to 66c/km, 55% and up to 75% vs public, EUR 217,570 to EUR 133,156 without transformer [88] from amba-operations commercial blog without methodology, sample, load profile or bill breakdown; cannot generalise to 40-44t depots.
- German toll advantage ~EUR 0.32/km, EUR 34,800/yr at 100,000 km, 10 units x 120,000 km ~EUR 417,000, Paris-Berlin EUR 0.995/km electric vs ~EUR 1.003/km diesel [35][82][85][89] is scenario-dependent: 100% exemption + no CO2 charge to 30 June 2031 [81][89] vs old law 25% infra + noise/air ~7-9c/km from 1 Jan 2026 [80], ICCT -10.1%/-11.4% [35] vs -4.8%/-6.8% [39] unresolved, Commission proposal 27 June 2025 Parliament vote 7 Oct 2025 Council pending [7]; official rate aggregations 15.5c+2.3c+1.2c+15.8c=34.8c vs 15.1c/km [86][89] not reconciled.
- UK levy arithmetic and VED claims unsupported: annual ~=80% of 365 dailies [12][43] is arithmetically wrong for EUR example GBP 9.67 daily x365=GBP 3,529 vs GBP 619 yearly; GBP 300 fine, immobilisation, GBP 1 VED 1 July 2026-30 June 2027, zero-emission exemption [12][99][43][45] from gov guidance plus haulage blogs, not primary legislation, and no distance toll means GBP 35k/yr German saving does not transfer [78].
- Purchase and residual gap has no observed 2026 40-44t BET transaction or resale in DE/PL/UK: 2-3x premium [10][51], US $150k-180k diesel vs $350k-500k electric, $450k+$500k with excise, $290k Semi vs $180k diesel [15][48][50][16], aggregator $276,525/$350,000/$450,000 [52][63], Ireland EUR 390,000 incl 23% VAT vs EUR 131,000 ex VAT differential EUR 186,073 [62] incomparable VAT bases; models use 9.5% +23% after 6yrs identical [14], 2% loan +9.5% discount +53%/53%/15% after 5yrs [94], 53% parity/43% battery [50], US 38-42% 3-yr EV depreciation [93] not transferable.
- Manufacturer 500-700 km ranges, 585/780 kWh, 621 kWh, 728 kWh, 700 kW-1,000 kW MCS, 20-80% ~30-50 min [47][51][55][56][65] are test-condition claims at 40t 20C preconditioned [56][66] or internal simulations while MCS standard still in development [66], contradicted by February 2026 energised reality DE 59 sites/274 connectors, PL 3/6, UK 6/54 >=300 kW, 0.5% MCS outlets vs >50% predicted 2030, AFIR 3% DE 0% PL [85][25] from Milence CPO presentation with commercial interest.
- Grid lead times conflate legal deadlines with experienced queues and use secondary sources: DE up to 2.5yrs large park [27], 5-6yrs SMEs [32], 3 months to years [20], PL 30 days <=1kV 150 days >1kV [9] vs Grid Act UC84 March 2026 1yr validity PLN 1/kW cap PLN 100k collateral PLN 30/kW to 100MW +PLN 60/kW above [30], UK up to decade [20] vs 6-18 months with grant [78], MW 12-36 months [53][97]; costs EUR 70k-20m, PLN hundreds of thousands, GBP 50k/truck [20][25][78] with no DSO offer; 240 GW phantom conditions [30] and EUR 465 billion print [24] likely unit error retained without corroboration.
- September 2026 diesel spike EU EUR 2.075/L week 14 Sept [44], DE EUR 2.45/L ADAC [36], Cargopedia DE EUR 2.445 PL EUR 2.009 UK EUR 2.287 [91] are spot records during Iran war oil >$100/bbl ~50% higher [36]; German -EUR 0.17 Oct-Dec cut and Jan 2027 cap talk [36] from single Guardian 18 Sept 2026 article are announced not enacted; annualising spot overstates diesel vs Fraunhofer forward EUR 0.98 2020 to EUR 1.59 2030 to EUR 2.19 2050 [14] and sensitivity +100% diesel/<+20% power brings parity 1-3yrs early vs doubling power blocks parity [94].
- Break-even mileages from simulations not measurements with stylised artefacts: Fraunhofer ~220,000 km/a, 100 km BET most cost-effective, FCET competitive just under 100,000 km/a, 500 km BET EUR 20,000 above diesel 2030 [14] with 6yrs 120,000 km/a 9.5% identical residuals 92% toll-share 80% price subsidy removed 2030 [14] and no payload loss [14]; Nature 91% small/69% large competitive by 2030, 30%/53% feasible 2030 to 78%/96% 2040 [1] with fixed usage no foresight 1:1 diesel variability 1.12/1.24 kWh/km 2030 to 0.95/1.06 2045 280/350 km 2030 to 470/590 km 2045 430 kW 2030/810 kW 2045 own assumptions 44 kW depot cap causing 40% non-electrifiable 2030 [13] 30-min min no queuing [13]; paper explicitly models only technical feasibility + load, no break-even EUR/km [13], and overestimates public need by ignoring rescheduling/higher-range choice; opportunity wage/insurance/profit cost > hardware [13] unquantified for MCS.